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The "Shocking" Truth
By
Dennis R. Franklin
Franklin's Tire and Suspension
Yuma, AZ
Let's take a look at another mystery, shocks and struts. Just like
anything else, if you don’t understand it you are prone to make a mistake.
Shocks are no exception. There are so many misnomers in the market place that
most shops who sell shocks and struts have only a general idea what they do and
how they work. They do know this though, if they can talk you into a set of
shocks they make money. My goal here is to give you the information you need to
make the proper decision.
The name ‘shock" is really misleading. The proper name should be
"spring damper". You see a shock doesn’t absorb shock at all it
controls the spring. Its job is to try and maintain the vehicles ride height at
all times. (That’s how high your car sits) A suspension system and its
associated alignment angles are dependent on this. When we look at a car, we see
it standing still. But the truth is it is used in a dynamic state, moving. The
shocks job is to control the spring so the suspension operates as close as
possible at the correct ride height. Let’s look at a spring for a second. A
spring may be supporting lets say 1200 lbs. Static or not moving. You then hit a
dip in the road. The weight of the car upon hitting the dip compresses the
spring to the point it’s pushing back with 3500 lbs. of force. With out
something to control the rebound the car would be lunched into outer space when
the spring unloads. A shock then controls how much compression will take place,
how fast it will compress and just the opposite when the spring unloads. There’s
a tremendous amount of energy being generated and controlled during this
process. The shock is really an energy converter. It takes motion and converts
it to heat. Whether it’s just the seams in the road or a big dip in the road
this process or "cycle" occurs at the rate of about 1150 times a mile.
Or 34.5 million times in 30,000 miles. Can a shock wear out? What do you
think?
The Relationship Between Shocks and Tire Wear
Yes, there is a direct connection. The next time you go outside to get into
your car, look at the contact point between the tire and the road. . You will
note that the weight of the car is flattening out the tire creating a contact
patch. When you’re moving down the road things change. If you hit a little dip
in the road the suspension will compress, squashing the tires down with almost
twice the load they had when at rest. They are in a sense, under inflated for
the load they’re carrying. If the shocks are weak, the springs all wound up
and full of energy, rebound pushing the weight of the car off the tires. The
tires now become over-inflated. Tires tend to wear on the outside when under
inflated and in the center when over inflated. Ether one will cause premature
tire wear. But there’s more. Lets look at a little thing called load shift.
You drive your car into a turn. The load isn’t even on all four tires anymore;
it transfers to the outside tires. This means that the tires in the inside of
the turn are now over-inflated and the outside ones are under-inflated. When you
stop your car a similar thing occurs. The load transfers to the front of the
vehicle. You guessed it, the front tires are under-inflated the rears are
over-inflated. The real abuse occurs when braking takes place in a turn. It’s
not uncommon for the outer third of the outside front tire to carry over half
the weight of a car as it transitions through a turn. Shocks are designed to
limit how fast and how much of a load will transfer in a dynamic situation. If
you add to this equation suspension alignment change, this has a tremendous
effect on tire wear. I understand this is probably a lot more then you ever
wanted to know about what shocks do but it’s the only way I know of explaining
the importance of them.
The changing times can be shocking
Let’s face it, we live in changing times. Years ago almost all cars had
shocks. Then a thing called "struts" entered the market. Struts,
unlike shocks’ have two jobs to do. As well as the damping function, struts
are the main structural part of the suspension. Manufactures went to this design
because of weight and cost. That’s the simplified version. The point is they
are part of the brake system, steering system and wheel alignment. They are in
essence "the suspension". Doesn't this sound expensive? Well your
right, it is. To replace a shock, expect to pay $8-10.00 in labor plus about
$20.00 dollars a shock. or 4 for $120.00 (for a lightweight car) The average to
replace a strut is about $40.00 labor and $55.00 a strut. For four (if your car
were equipped with 4 struts) you would pay $340.00. Any time a structural
component of a suspension is changed the alignment must be checked. That means
up to $390.00 to change the ride control. Remember this is an average price, if
the vehicle has rear air struts you can easily add $200.00, if it has
electronically controlled units the total can reach $900.00. Quite a chunk of
change but not as bad as you think. On the older cars you ended up changing
shocks about every 25,000 to 45,000 miles. If you did you would have spent about
$240 dollars. Add to that the fact that strut type suspensions replaced over
half the moving parts of a conventional system there is very little to wear out
and replace. Bottom line, over all strut type suspensions save the consumer
money in over all vehicle maintenance costs.
TRUCK SHOCKS
Shocks for trucks have a big job to do when you consider all the factors.
This is quite a vague statement but vehicle heights, weight, spring rates,
unsprung weight, type of tire and the intended use of the vehicle, are the basic
factors. Design engineers have to work with normal parameters like 2 people in a
pickup with moderate to no loads (look around at how many trucks are empty and
with only the driver) take in to account these "factors" and still
provide a smooth ride. They also have the task of making one shock fit as many
vehicles as possible. For example, an extra heavy shock for a Chevy Van is the
same for a ½ ton 6 cylinder up to a 6.2 diesel 1 ton. If you haven’t seen it
yet, after market shocks for the most part are compromises. If you use your
sport utility or pickup like a car you are OK, the standard stuff works. If your
vehicle is; a work truck that’s loaded all the time, a motor home, a truck
with a big camper on all the time, larger then stock tires and wheels, anything
out of the normal, then a specialty shock may be what you need. Bottom line.
Spend money on something that won’t work is just throwing your money away.
Spend a little more and you end up with a lot more. Products like Bilstien, KYB
and Rancho (made and owed by Monroe) just to name a few, design shocks for such
applications. Rancho makes a very unique product called a 9000 or "5
speed" that is adjustable. Either from the cab or manually, these shocks
can be adjusted to fit a wide range of uses. Set on 4 or 5 they can make a
camper solid as a sports car down the high way, take the camper off set the
fronts at 3 and the rears on 2 and you have a Cowboy Cadillac instead of a buck
board. My advice is to not rush, take your time, and ask a lot of questions,
read specialty magazines (trailer Life is a good one) before making a choice
(these can cost up to $350.00 a set so don’t rush). And above all, try to not
let price be the deciding factor. Get the best price for the product that will
do the job and you’ll be very happy.
Remember that this report is provided as a free public service of this
web-site. The author is not an employee of either provider and has no
association with either. Information is considered to be accurate to the best of
our knowledge. As of the above date the information is Copyrighted, the sole
property of the author, and unauthorized reproduction is prohibited.
Drive safe,
Dennis R. Franklin
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